Note: The job is a remote job and is open to candidates in USA. BAE Systems is a defense, aerospace, and security company serving missions across air, land, maritime, space, and cyber domains. The Senior Principal Harnessing Engineer will serve as the technical authority for spacecraft and ground-based interconnect architecture, leading harness design, standards, integration, testing, anomaly resolution, and cross-functional technical strategy.
Responsibilities
- Define the high-level cabling and interconnect architecture, balancing mass, power, signal integrity, and manufacturing constraints
- Refine, develop and enforce enterprise-wide flight harness design standards, material selection policies, and validation/verification processes. Mastery of related requirement, acceptance, and workmanship standards, including but not limited to, NASA-STD-8739.4 and IPC/WHMA-A-620
- Help define mechanical and electrical interface control documents (ICDs) for associated hardware to optimize system diagrams and schematics. Develop and maintain harness block diagrams (HBDs)
- Serve as the responsible authority for harness-related interfaces, ensuring design requirement compliance across electrical, mechanical, thermal, and other related domains
- Lead the entire lifecycle of mechanical and electrical design for harness and wiring assemblies, including proposal support, 3D mechanical routing models, and creation of cable assembly drawings and harness integration drawings
- Drive design trades to select space-qualified components (connectors, contacts, shield braids, heaters, RTDs) to optimize cost and reliability
- Perform critical electrical analysis for adequate electrical component derating
- Apply standard practices to meet system-level requirements for EMI/RFI, radiation, space charging, and cleanliness
- Provide expert direction for the integration of spaceflight harnesses and support assembly and physical routing mockups
- Execute harness-related development, validation, verification, and/or qualification testing campaigns (thermal, thermal vacuum, vibration, shock, radiation, and EMI/EMC) per SMC-S-16
- Lead root-cause investigations and Material Review Board (MRB) actions for critical flight hardware and test anomalies
- Coach and grow the next generation of technical talent by mentoring junior and mid-level engineers
- Conduct design reviews, including but not limited to, SRR, PDR, CDR, with key stakeholders to incorporate lessons learned and best practices
- Influence executive leadership on technical strategy, investment priorities, and organizational capability development
- Maintain a regular and predictable work schedule
- Establish and maintain effective working relationships within the department, the Strategic Business Units, Strategic Capabilities Units and the Company. Interact appropriately with others in order to maintain a positive and productive work environment
- Perform other duties as necessary
- Perform other duties as necessary
Skills
- U.S. Citizenship Required: Yes
- U.S. Person Required: Yes
- Travel Percentage: <10%
- * BS degree or higher in Engineering or a related technical field is required plus 8 or more years related experience
- * Each higher-level degree, i.e., Master's Degree or Ph.D., may substitute for two years of experience
- Related technical experience may be considered in lieu of education
- Degree must be from a university, college, or school which is accredited by an agency recognized by the US Secretary of Education, US Department of Education
- + Mastery of 3D CAD routing environments (e.g., SolidWorks, Siemens NX, Creo Cabling)
- + Fundamental understanding of harness related electronics. Familiar with analog electronic circuit design, electronic systems, as well as harness derating. Ability to create and interpret wire harness schematics
- + Expert knowledge of industry workmanship standards, specifically NASA-STD-8739.4 and IPC/WHMA-A-620
- + Expertise of harnessing grounding and shielding details
- * Hands-on experience with harness assembly, testing and integration
- * Exceptional presentation and communication skills with the ability to influence cross-functional teams and external customers
- * Microsoft Excel, Word, PowerPoint
- A security clearance or access with Polygraph is not required to be eligible for this position. However, the applicant must be willing and eligible for submission, depending on program requirements, after an offer is accepted and must be able to maintain the applicable clearance/access
- * 3D CAD tool: Expert SolidWorks user including SolidWorks Routing
- * Advanced Tooling: Experience developing harness design automation tools or workflows (MicroSoft VBA, scripted routing validation, automated BOM generation)
- * Systems Engineering: Familiarity with Model-Based Systems Engineering (MBSE) including approaches for managing harness interfaces at scale
- * Specialized Knowledge: Experience with GD&T and Finite Element Analysis (FEA) applied to harness support hardware
- * Strategic Sourcing: Experience overseeing supply chain strategies and qualifying external harness fabrication facilities
- * Industry Leadership: Prior involvement in industry standards bodies or working groups related to spacecraft harnessing or EMI/C
- * Schematic Tools: Direct experience using wire harness schematic tools (Zuken E3, Mentor Capital, etc.)
- * 2D software: Experience with other 2D drawing software (AutoCAD, Draftsight, etc.)
- * Leadership: Experience with leading teams of various sizes and experience
- * Mentoring: Experience in mentoring and coaching early and mid-career engineers
- * Security Clearance: A current, active Secret or Top Secret security clearance
- Typically a Bachelor's Degree and 8 years work experience or equivalent experience
- * 3D CAD tool: Expert SolidWorks user including SolidWorks Routing
- * Advanced Tooling: Experience developing harness design automation tools or workflows (MicroSoft VBA, scripted routing validation, automated BOM generation)
- * Systems Engineering: Familiarity with Model-Based Systems Engineering (MBSE) including approaches for managing harness interfaces at scale
- * Specialized Knowledge: Experience with GD&T and Finite Element Analysis (FEA) applied to harness support hardware
- * Strategic Sourcing: Experience overseeing supply chain strategies and qualifying external harness fabrication facilities
- * Industry Leadership: Prior involvement in industry standards bodies or working groups related to spacecraft harnessing or EMI/C
- * Schematic Tools: Direct experience using wire harness schematic tools (Zuken E3, Mentor Capital, etc.)
- * 2D software: Experience with other 2D drawing software (AutoCAD, Draftsight, etc.)
- * Leadership: Experience with leading teams of various sizes and experience
- * Mentoring: Experience in mentoring and coaching early and mid-career engineers
- * Security Clearance: A current, active Secret or Top Secret security clearance
Company Overview