Note: The job is a remote job and is open to candidates in USA. Eaton is a global technology leader in power management, and they are seeking a Lead Manufacturing Engineer for their Arecibo Feeders Operation. The role involves championing a safe work environment, leading continuous improvement initiatives, and enhancing operational excellence through various engineering projects.
Responsibilities
- Lead the identification, development, and execution of projects that drive growth, productivity, operational excellence, cost reduction, and capacity expansion
- Supervise, coach, and develop engineering technicians to ensure effective execution of departmental objectives and continuous skill development
- Deploy, sustain, and promote Continuous Improvement Framework (CIF), Operationally Outstanding (OO), Lean Manufacturing, Six Sigma, TPM, and problem-solving methodologies throughout the operation
- Develop, evaluate, optimize, and sustain manufacturing methods, processes, and workflows to improve safety, quality, productivity, and efficiency
- Analyze operational and business data; prepare reports, dashboards, capacity studies, and presentations to support decision-making and performance reviews
- Design and implement production layouts, visual controls, embedded testing solutions, and workspace configurations that maximize operational efficiency and material flow
- Develop, maintain, and improve Standard Work Instructions (SWI), Manufacturing Instruction Letters (MILs), visual aids, training materials, and Value Stream Maps for current, future, and ideal states
- Monitor manufacturing performance and process capability, identify improvement opportunities, and implement corrective and preventive actions using Lean and Six Sigma tools
- Lead setup reduction, Kaizen events, Value Analysis/Value Engineering (VAVE), ELSS, Rapid Improvement Events (RIE), Standard Time Work Estimation (STWE), and other continuous improvement initiatives
- Perform manufacturing cost analyses, including Make-vs.-Buy evaluations, and support plant cost-savings programs and productivity initiatives
- Conduct workforce planning, operation balancing, routing validation, product structure development, and manufacturing integration activities to support business growth and operational requirements
- Evaluate, select, procure, and implement manufacturing equipment, tools, automation systems, and emerging technologies to improve safety, quality, performance, and reliability
- Design, develop, validate, and support manufacturing equipment, fixtures, tooling, and testing systems for new and existing products
- Manage capital projects from concept through implementation, including business case development, appropriation requests, vendor selection, procurement, project execution, tracking, and reporting
- Provide technical training, coaching, and support to operators, technicians, and cross-functional teams
- Manage third-party suppliers and external resources supporting equipment development, validation, qualification, and technical projects
- Maintain manufacturing master data, including routings, product structures, and related system information
- Support quality systems by responding to CQM and CAPA requirements, conducting root cause analysis, and implementing effective containment, corrective, and preventive actions
- Participate in and support internal and external audits, including ISO, MESH, EQS, Lean, customer, and corporate assessments
- Foster a strong safety culture by leading risk assessments, Job Safety Analyses (JSA), safety inspections, machine guarding improvements, accident investigations, and arc flash mitigation initiatives in coordination with the MESH organization
- Collaborate with Operations, Quality, Maintenance, Supply Chain, and Engineering teams to achieve strategic objectives and improve key performance indicators, including safety, quality, delivery, OEE, scrap, PPM, warranty claims, fill rate, and on-time performance
Skills
- Bachelor's degree in industrial, Mechanical, Electrical, or related Engineering discipline
- Minimum of five (5) years of experience in manufacturing and component fabrication processes, including stamping, machining, molding, plating, assembly, and related production operations
- Previous supervisory and team leadership experience in a manufacturing environment
- Proven ability to prioritize activities, evaluate alternatives, and respond effectively to changing business conditions and operational challenges
- Strong project management skills, with demonstrated experience leading multiple projects simultaneously from concept through implementation
- Hands-on experience identifying, developing, managing, and executing productivity, cost reduction, capital, and continuous improvement projects
- Working knowledge of manufacturing processes, equipment reliability, preventive and corrective maintenance practices, and process optimization
- Experience evaluating, selecting, and implementing new technologies, automation solutions, and manufacturing equipment to improve safety, quality, productivity, and operational performance
- Knowledge of Lean Manufacturing, Continuous Improvement, Six Sigma, Operational Excellence, root cause analysis, and problem-solving methodologies
- Experience supporting internal and external audits, including ISO, MESH, quality system, customer, and corporate compliance audits
- Strong understanding of Environmental, Health, and Safety (EHS) regulations, MESH requirements, risk assessment methodologies, and safe work practices
- Proactive approach to identifying and resolving issues that may impact on employee safety, product quality, customer satisfaction, or business performance
- Ability to build effective relationships and collaborate with employees, leadership teams, customers, suppliers, and cross-functional stakeholders at all organizational levels
- Demonstrated ability to lead teams through organizational changes, shifting priorities, and evolving customer requirements
- Capability to effectively manage high-pressure situations while maintaining focus on safety, quality, delivery, and operational objectives
- Proficiency in Microsoft Office Suite, Microsoft Windows operating systems, Minitab, and manufacturing business systems
- Strong analytical, communication, presentation, and organizational skills
- Bilingual (English and Spanish) with strong verbal and written communication abilities
- Flexibility to work extended hours and provide operational support as required to meet business needs
- Experience with Industry 4.0 technologies, manufacturing data analytics, Ilott systems, and digital manufacturing tools is preferred
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