Note: The job is a remote job and is open to candidates in USA. Macha PSM is a specialized process safety consulting and engineering firm serving industrial facilities with process safety and engineering solutions. The Process Safety Consultant works remotely with regular travel to client sites to develop, evaluate, and strengthen PSM and RMP programs, conduct audits and PHAs, assess Mechanical Integrity programs, prepare reports, and support regulatory inspections.
Responsibilities
- Plan, conduct, and document PSM and RMP Compliance Audits, including site walkthroughs, employee interviews, and records review
- Facilitate or scribe PHAs using methods such as HAZOP, What-If, and Checklist analysis, and track recommendations through to closure
- Perform Mechanical Integrity audits, evaluating inspection, testing, and preventive maintenance programs against applicable codes and RAGAGEP (e.g., IIAR standards for ammonia refrigeration)
- Develop full PSM/RMP program buildouts, including written programs, operating procedures, MOC, incident investigation, emergency response, and training components
- Prepare clear, well-organized reports and deliverables tailored to each client's operation
- Assist clients with preparation for, and responses to, regulatory inspections and citations
- Build strong client relationships and serve as a trusted point of contact throughout each project
Skills
- Strong working knowledge of Process Safety Management, including all 14 elements of OSHA PSM and EPA RMP program requirements
- Hands-on experience conducting compliance audits, facilitating or participating in PHAs, and evaluating Mechanical Integrity programs
- Experience developing or maintaining written PSM/RMP programs and operating procedures
- Bachelor's degree in engineering, occupational safety, chemistry, or a related field, or equivalent industry experience
- Experience in industrial or manufacturing environments, preferably ammonia refrigeration, petrochemical, or similar process industries
- Ability to read and interpret P&IDs and technical documentation
- Excellent technical writing skills with strong attention to detail and documentation quality
- Confident communication and facilitation skills, with the ability to lead meetings with plant operators, maintenance staff, and management
- Ability to work independently and manage your own schedule in a remote setting
- Willingness to travel to client sites as needed and to work safely in field and plant environments
- Professional certifications such as CSP, CCPSC, or ammonia refrigeration credentials (e.g., IIAR, RETA CARO/CIRO) are a plus
Benefits
- Full-time, remote role
- Regular travel to client sites
Company Overview